Mechanical Engineer

Summary

As a Mid-level experienced Mechanical Design Engineer, my work focuses on generating creative solutions to open-ended design problems with the aid of 3D CAD, hand-calculations, simulation software, and a range of other analytical and design tools.
Currently, I am working with Racar Engineering LLC(Client: Fiat Chrysler) as a Product Engineer and successfully met internal program targets(mass, piece cost, investment, timing and quality) for 6 platforms.
Previously, I interned at Tesla Motors as a Exterior/Closures Engineer and helped my team fixture design, prototyping small parts, cost reduction and quality improvement. Also, supported the manufacturing team in building fixtures for glass assembly and helped in achieving 5000 cars/week milestone during Model 3 Production ramp-up.
CORE COMPETENCIES:
Cross-functional experience in Body Exteriors(Design & Release, Development, and system level validation)
Benchmarking
Tooling and manufacturing criteria
Minimizing cost, while maximizing content, quality and durability.
Supplier Sourcing - RFQ, Cost Estimation and Procurement.
Fit/Finish and NVH Issues - Root cause analysis(RCA), intermittent containment action and resolution.
Meeting part testing and FMVSS requirements.
Part optimization and failure analysis using CAE tools early in development.
Siemens TeamCenter(Vis Mockup, Bill of materials) and NX - Master sections to understand component packaging.
Design and Process Failure Mode and Effect Analysis(DFMEA/PFMEA)
Root cause analysis tools(Kepnor Tregoe, 8D, Fishbone diagram)
Geometric Design and Tolerancing(GD&T)
Part Quality tools and controls(CMM, SPC, Dimensional analysis, Part Fixture Design, Gage R&R, Quality control plans)
Production Part Approval Process(PPAP)
Certifications:
Catia V5 - Design for Injection Molding
Masters Design for Plastic Manufacturing

Expectations

An opportunity to learn and grow as a leader, mutual growth.

Employment Preferences

Expected Base Salary

**,000 USD / year

Expected Hourly Rate

** USD

Academic Degree

Experience

Skills

• CATIA V5
• SOLIDWORKS
• UNIGRAPHICS NX
• DFMEA
• DVP&R
• APQP
• FEA
• ANSYS
• NEW PRODUCT DEVELOPMENT
• MANUFACTURING
• SOLID MECHANICS.
• CORE COMPETENCIES
• Cross-functional In Body Exteriors
• Design
• Release
• Development
• System Level Validation
• Benchmarking
• Tooling
• Manufacturing Criteria
• Minimizing Cost
• While Maximizing Content
• Quality
• Durability.
• Supplier Sourcing
• RFQ
• Cost Estimation
• Procurement.
• Fit
• Finish
• NVH Issues
• Root Cause Analysis
• RCA
• Intermittent Containment Action
• Resolution.
• Meeting Part Testing
• FMVSS Requirements.
• Part Optimization
• Failure Analysis Using CAE Tools Early In Development.
• Siemens TeamCenter
• Vis Mockup
• Bill
• Materials
• NX
• Master Sections To Understand Component Packaging.
• Process Failure Mode
• Effect Analysis
• PFMEA
• Root Cause Analysis Tools
• Kepnor Tregoe
• 8D
• Fishbone Diagram
• Geometric Design
• Tolerancing
• GD&T
• Part Quality Tools
• Controls
• CMM
• SPC
• Dimensional Analysis
• Part Fixture Design
• Gage R&R
• Quality Control Plans
• Production Part Approval Process
• PPAP
• Certifications
• Catia V5
• Design For Injection Molding
• Masters Design For Plastic Manufacturing