Manager, Senior Manager candidate in Mysore, Karnataka, India

Summary

Summary:
More than 9 years of experience of Operation & Mechanical maintenance, Industrial Safety in Steel, Oil & Gas Industries
Erection and commissioning of pump houses, pipeline networks, pumps, engines etc
Performed maintenance activities of mechanical equipments
Experience in man power management, spares management, documentation
Experience in implementing and auditing Work Site Safety Standards and procedures
Won the prestigious Deming Award for JSW Steel ltd in Aug-2018
Equipping TQM tools for problem solving and development
Experience in SAP PM module and MM module as end user, CMMS
ISO documentation

Professional Experience:
1. Assistant Manager at JSW Steel LTD (08.07.2013 to 19.10.2019)
Mechanical Maintenance - Planned half yearly and yearly maintenance of Diesel Generators, Diesel Engines and Centrifugal Pumps. Frequent inspection of equipment and planning Predictive Maintenance for any abnormalities. Attending Breakdowns and planning the sequence of operations under pressure during breakdowns. Technology suppliers- Cummins India ltd, Caterpillar, KOEL, Greaves, Volvo, Kirloskar Brothers ltd etc
Operation and maintenance of Fire Fighting Pump Houses- Ensuring firefighting water is available 24x7 in case of any fire incidents. Maintenance of equipment in the pump house- Electrical driven Centrifugal Pumps, Electrical driven Jockey Pumps, Engine driven Centrifugal Pumps, De-watering Pumps. Housekeeping of Pump houses.
Operation and Maintenance of Clariflocculators, sand filters, press filters, AVGF, compressors, blowers.
Monitoring of Daily water consumptions. Preparing consumption reports. Co-ordination with shop floors for reasons of higher water consumption.
Execution of Pipeline projects - Excavation, Pipeline laying etc. Attending pipeline leakages. Planning of online jobs without affecting the user shops.
Spares Management- Categorizing critical spares and slow-moving spares. Making sure critical spares are available during Preventive maintenance or breakdowns. Ensuring optimum inventory. Stock management in SAP System.
Communication with Vendors for required spares/equipment/service. Technical recommendations of received technical quotes from vendors.
TQM- JSW Steel ltd received the prestigious Deming Award in Aug-2018. Facilitator of a Quality Circle- Aquaholics, aiming to solve the problems using TQM tools and improving system for better quality and output. Improvement projects through Kaizens, Poka yoke, QIP etc. Application of SPC tools like run charts, control chart, pareto diagram, histogram, Cause and effect diagram, check sheets. Knowledge of stratification, scatter diagram and other tools. Application of FMEA. Knowledge of business analysis tools like Porter's 5 force analysis, Porter's 4 corners, PEST analysis, SWOT analysis, Product portfolio etc. Knowledge of KPI drilldown technique.
SAP PM module- Entering the daily activities into SAP PM module (Preventive order, predictive order, corrective order, breakdown order, inspection order, inspection and maintenance schedule, equipment, functional locations, miscellaneous jobs, material consumption) which helps in tracking the inspection and maintenance activities. Useful in calculating the cost for each maintenance activity. Maintaining spares list in SAP, equipment master list etc.
ISO documentation- Maintaining ISO documents of Inspection and Maintenance activities, scrap reports, consumption reports, waste oil management, safety etc., as per ISO 9001, ISO 1400, OSHAS 18001, SA 8000
Safety- Trainer for 'Conveyor Safety Standard'. Implementation of Machine Guarding according to Dupoint Standards. Ensuring necessary PPE's being used when in site by myself and by my sub-ordinates. Trained in Safety Standards- Personal Protective Equipment, Permit to Work, Confined Space Entry, Work at Height, Machine Guarding, Road Safety, Electrical Safety, Lock out Tag out, Conveyor Safety, Lifting & Handling, Gassing & Asphyxiation. Logging/tracking of Safety Observations/Incidents. Carrying out Incident Investigation and initiating CAPA measures to avoid incidents.

Projects-
Reduction of water consumption-14,000m3/day throughout the plant by conducting water audits and exploring the possibilities of reutilization of blowdown water, cascaded usage, enhancing RO plant utilization etc.
Flowmeter integration project- Integration of 120 number flowmeters across the plant through GSM based SCADA system.
Erection and commissioning of firefighting pump houses
Erection and commissioning of filter press, sand filters etc
Erection and commissioning of Diesel Gen sets, pumps, compressors etc
Pipeline erection of various sizes ranging up to 1500mm
Planning and procurement of 1000MT of pipes(DN900) from JSAW for expansion projects

2. Manager at TotalEnergies (04.11.2019 to 30.07.2022)
Operations of LPG Bottling Plant
Projects Manager for all the projects in the Bottling Plant
Mechanical Maintenance of LPG Filling machines, LPG pumps, LPG compressors, DG sets, Diesel engines, Air compressors, pneumatic systems and fire fighting system like jockey pumps, hydrant valves, deluge valve, fire extinguishers, fire monitors, pipeline, sprinkler system etc.
CMMS- Scheduling of Preventive Maintenance, creating work requests, completing work orders, asset creation and asset tree, creating tasks and task lists, associating tasks and assets to preventive work, creating resources like manpower and spare parts, maintaining external contractors list, generating reports and analysis.
Conducted PGI (Planned General Inspection), e-STL (Safe to Load) inspection of trucks and monthly trainings on standard operating procedures (SOPs).
Hydro testing of LPG Bullets, Hoses, Pipelines etc.
Implementation of International Small Site Safety Rating System (ISSSRS) standards.
Adhere to Work permit system, LOTO (Lockout - Tag out), Work at Height, Hot work and other safety procedures
Providing trainings on safety, operations and maintenance to all staffs and workers.
Ensured implementation of Management And Expectation Standard Towards Robust Operations (MAESTRO) standards and updating of related documents.
Identification of SCB (Safety Critical Barriers), implementation of Inspection procedures for the loops and integrating it into CMMS.
Maintain Statutory requirements of Periodic Calibration & Testing reports for Pressure Vessels, Hydraulic Lifting Machines, LPG Bullet SRV testing, Transformer Service, LPG Filling machines and weight stones.
Coordinate in Calibration of Instruments like Gas detectors / Pressure Gauge / Level Gauge / Temperature Switch / Pressure Switches
Participated in monthly mock drills, safety committee meetings and corporate HSE training programs.
Generating monthly reports of MTBF / MTTR for Critical / Non-critical equipment, Percentage of Corrective Maintenance, Breakdown Cause analysis, Cost of Maintenance, Percentage adherence to PM schedule from CMMS, Specific energy record, Diesel consumption record.
Inventory Management- Raise request for Purchase of spares based on Criticality, Quality standards, Lead time for delivery, negotiate for L1 and raise the request in Purchase workflow. Maintain the Central Stores Inward and Outward and update the stock in CMMS.
Responsible for implimentation of Safety standards and procedures at site. Carry out safety audits, risk analysis of activities, HAZOP, HAZID. Testing of Safety and Fire fighting equipment and systems. Adhering to Factories act, PCB and other Government body authorities acts and licenses.
Projects-
Erection and commissioning of Vapor Extraction System
Erection and commissioning of Fire Water Tank
LPG Pipeline Modification for faster Operations
Hydrotesting, NDT of LPG storage Bullets and LPG Pipeline

Expectations

I'm looking for a Role in Maintenance/Industrial Engineering as a Manager/Senior Manager or any other equivalent position in any type of Industry like Oil & Gas, Steel, Chemical etc. Also open to work as Reliability Engineer/consultant with my 9+years of Experience in Operations and Maintenance in Steel, Oil & Gas domain. Even considering a position in Industrial Safety as I have vast exposure to Industrial Safety standards and procedures through put my experience